Choosing the model for this method
is the same as for a poured mold with no mother mold. In this example
I am using a small trivet made of cement. It sits less
than an inch tall and is about 4 inches in diameter. The trivet
is secured to the bottom of the baseboard with silicone caulk. The
model will be covered with two thin layers of two part urethane molding
compound. Since the two layers will be very flimsy a mother mold
will be poured to support the new mold. This method produces very
inexpensive molds. The dolphin mold in the previous example used
about $60 worth of urethane. Had it been done using this method the
cost would have been closer to $10 including the mother mold.
Secure the model to the bottom of the baseboard
with silicone and spray it with a release agent.
Apply a release agent to the
model before coating it with the urethane. A mixture of 10% castor
oil and 90% alcohol will work or there are many silicone and soap based
releases available.
For this example we are using two thin coats of the urethane molding compound.
Brush on the first coat also called the detail
coat and let it dry. Let the first coat of urethane set for about
30 minutes and apply the second coat. Two coats were used for this
mold but more can be applied. The more coats the stiffer the mold
will be.
After the coats of urethane have set up completely (24 hours) a containment frame is built around the model.
Containment frame built with coreplast
After the containment frame is constructed the inside and the coated model are coated with a release agent so that the plaster mother mold will not adhere to the mold.
Spray with a release
Mix plaster of paris
Remove the walls
Remove the model from the urethane mold
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